BackSaver Tailgate 1-Side Assist
Model # 20034681 A 2
March 5, 2003
! WARNING !
This product is not a substitute for always pinning,
latching or locking the gate in it’s upright position.
This product does not make the gate weight bearing.
The opened gate must always rest on firm ground.
Never raise or lower your gate with anyone or anything under the gate.
Never stick your fingers in or around the openings, rollers or cables.
! Caution !
Due to the many different sizes, weights and designs of trailers and tailgates
on the market today, some minor adjustments may be necessary to insure your
BackSaver Tailgate Assist System works properly. Extreme caution must be
taken, after the initial installation of your BackSaver Tailgate Assist System
to insure that it is working properly. Check to make sure there is not
too much or too little tension on your tailgate. Never force the tailgate up or
down, it should travel with very little effort in both directions.
Always make
sure that the rollers are turning freely, and that the cable travels in the
middle of the rollers and never contacts the steel housing as it operates. Please
call our service department, toll free, at 1-877-388-8895, or visit our web site
at www.thebacksaver.com, if you have any questions or problems with
installation.
Thank you for purchasing our product!
If you have any trouble
with installation, are missing any parts or have any other questions, please
call our customer service department, toll free, at 1-877-388-8895 or visit our
web site at www.thebacksaver.com. Please, do not return to the store where you
purchased the product, because they cannot help you.
Parts List Quantity
- BackSaver Tailgate Assist (1-side) 1
- 5/16-inch x 2 1/2-inch mounting bolts 4
- 5/16-inch flat washers and locking nuts 4 each
- 1/2-inch x 5 1/2-inch gate attachment bolt 1
- 1/2-inch flanged lock nuts 2
- 1/2-inch flat washers 2
Tools Required
- Measuring Tape
- Drill
- 1/2-inch metal drill bit
- Socket wrench with a 1/2-inch socket
- Adjustable wrench
Two people are needed for installing this product to your trailer.
Step 1, Attaching to the trailer side rail
1)
Place your tape measure
at the rear edge of your side rail, the edge nearest your gate. Measure
along the top of the side rail and make marks in the center on the top of the
side rail at the following measurements, 7/16-inch, 38 9/16-inches, 39
1/2-inches and 77 5/8-inches. Drill 1/2-inch holes down through your side rail
where you made your marks.
2)
Carefully, unfold and
straighten the Backsaver unit, making sure, that the stickers are on the
same side of the unit. Place the 5/16-inch, smooth top, mounting bolts
through the holes at the ends, where the two pieces of the unit come together.
Place the BackSaver on the rail, while guiding the 5/16-inch x 2
1/2-inch mounting bolts through the 1/2-inch holes you just drilled.
3)
Make sure, the two
sections of the BackSaver unit are straight, even and tight against each other
and that the stickers are aligned on the same side of the unit.
4)
Insert the 5/16-inch x
2 1/2-inch mounting bolts through the mounting holes on each end of the
Backsaver unit and the holes you just drilled into your side rails. Then put on
and securely tighten the 5/16-inch flat washers and lock nuts, in that
order, to all the mounting bolts.
Again making sure, that the two sections of the BackSaver unit are straight,
even and tight against each other, before securely tightening the
bolts.
Step 2, Attaching to the trailer tailgate
1)
Measure up 36-inches
from the bottom of your gate and make a mark on the gate’s side support
angle/tube. You will make this mark on
whichever side of the gate’s side support angle/tube, that when the cable is
attached to the gate,
will allow the cable to pull
out of the housing and through the rollers in a straight line, will allow the
cable to travel in the middle of the rollers, and will not allow the cable to
contact the steel housing as it operates.
2)
Drill a 1/2-inch hole through the
gate’s side support angle/tube, where you made your mark.
3)
Slide the 1/2-inch x 5 1/2-inch gate
attachment bolt through the end link in the chain.
4)
Put one of the 1/2-inch flanged
locking nuts, smooth end first, onto the 1/2-inch x 5 1/2-inch gate attachment
bolt and tighten the nut to the end of the threads. Then, put on one of the
1/2-inch flat washers onto the bolt.
5)
Two people are required for
steps 5 and 6.
Insert the gate attachment bolt into the hole
that you just drilled through the gate’s side support angle/tube.
6)
Put the other 1/2-inch flat washer
onto the bolt. Then, put on the other 1/2-inch flanged lock nut, flanged side
first, and tighten securely to the gate. The flanged locking side of the two
nuts should now be in contact with the two flat washers, sandwiching your gate’s
side support angle/tube between them.
Required Monthly Inspections:
1)
Make sure, the cable is pulling out of the housing
and through the rollers in a straight line, that it is traveling in the middle
of the rollers, and that it is not contacting the steel housing as it operates.
2)
Inspect the cable for signs of damage or fraying.
Replace the cable, if either of these conditions
exist.
3)
Make sure, all the bolts and hardware are tight,
secure and in good condition.
4)
Make sure, the rollers are turning freely. If they
are not, clean them, inside and out, by wiping them with a clean rag. Do not
use chemical cleaners or alcohol to clean the rollers; this will damage them.
The rollers are made of a self-lubricating material; they do not need
lubrication. Do not lubricate the rollers; this
will damage them. |